RS-8105A-6 Wire Bending Life Tester

RS-8105A-6 Wire Bending Life Tester

RS-8105A-6 Wire Bending Life Tester

It is suitable for bending test of earphone cable, USB cable, multi-core cable, communication cable,flat cable and signal cable.

The test method is as follows:one end of the wire rod is short is short clamped, fixed on the rotating disc, and rotated left and left and right under a certain lifting load, so as to evaluate whether the wire rod has good conduction after N times of testing.

Test Standard:

EIA-364-41D cable flexing test procedure for electrical connectors.

RS-8105A-6 Wire Bending Life Tester - Professional Cable Durability Testing Equipment

Product Application

The RS-8105A-6 Wire Bending Life Tester is designed for bending resistance testing of multi-core cables, communication lines, flat cables, and signal wires. The testing method involves short-circuiting and clamping one end of the wire, fixing it on a rotating disc, and performing left-right rotation under a specific hanging weight (load) to evaluate whether the wire maintains good conductivity after N test cycles.

Technical Specifications

Basic Parameters

Parameter Specification
Model RS-8105A-6
Testing Stations 6 stations simultaneous testing
Bending Angle 0~±180° (adjustable)
Angle Resolution ±1°
Testing Speed 1~60 times/min (at ±90° test condition)
Bending R Radius Diameter 25.4mm (replaceable)

Weight Configuration

Weight Specifications Available Options
Standard Weights 100g, 150g, 200g, 250g, 300g, 500g

Power Output Specifications

Parameter Specification
Output Voltage DC5V
Maximum Current 3A
Power 15W
Configuration Each station equipped with DC5V power output

Key Features

1. Advanced Drive Control System

  • Japanese Panasonic AC servo motor drive
  • High precision positioning with low noise operation
  • Long-term reliable operation capability
  • Testing angle range: 0~180°, resolution: ±1°

2. Enhanced Circuit Control Technology

  • Special power rectifier circuit design
  • Improved long-term operation capability for motor and actuator components
  • Enhanced anti-interference performance
  • FOTEK high-precision photoelectric switch for origin sensing
  • High pulse frequency with durable performance

3. User-Friendly Control Interface

  • Japanese OMRON LCD touch screen controller
  • PLC control system
  • Chinese/English interface for easy operation
  • Program input functionality

4. Comprehensive Test Setting Functions

Test conditions configurable via touch screen or LCD display:

  • Angle setting
  • Speed setting
  • Test cycle count setting
  • Completed cycle count display
  • Rotation dwell time setting
  • N-cycle pause time setting (pause N minutes after N tests)

5. Multi-Station Testing Capability

  • Simultaneous testing of 6 cables
  • Each station equipped with signal (conductivity test) lines and indicator lights
  • When wire breaks during testing (unable to form circuit signal), the corresponding station indicator light turns off and counting stops

Testing Principle

Test Method

  1. Short-circuit and clamp one end of the wire, fix on rotating disc
  2. Perform left-right rotation under specific hanging weight (load)
  3. Evaluate wire conductivity after N test cycles
  4. Real-time conductivity monitoring with automatic stop on wire break

Applicable Materials

  • Multi-core cables
  • Communication lines
  • Flat cables
  • Signal wires

Operation Procedure

Equipment Setup

  1. Configure test parameters via OMRON LCD touch screen
  2. Select appropriate weight
  3. Set bending angle (0~±180°)
  4. Set testing speed (1~60 times/min)
  5. Configure test cycles and dwell time

Test Execution

  1. Mount wire to rotating disc
  2. Connect conductivity test lines
  3. Start test program
  4. Monitor indicator light status
  5. Record test results

Technical Support

ITM-LAB Service Commitment

  • 26+ years testing equipment manufacturing experience
  • Professional technical team support
  • 24-hour technical response
  • One-year free warranty service
  • Lifetime technical support

Delivery Information

  • Delivery time: Within 30 days
  • Packaging: Shock-proof and moisture-proof wooden box
  • Documentation: Complete operation manual provided

Standard Configuration

Main Components

  • RS-8105A-6 main unit
  • Japanese OMRON LCD touch screen controller
  • Japanese Panasonic AC servo motor
  • FOTEK high-precision photoelectric switch
  • 6 sets of conductivity test lines and indicator lights
  • Standard weight set (100g-500g)
  • Bending R radius component (diameter 25.4mm)

Quality Assurance

Manufacturing Excellence

  • 26+ years of testing equipment manufacturing experience
  • Professional R&D team for continuous innovation
  • Strict quality control in production process
  • Comprehensive pre-delivery inspection
  • ISO quality management system compliance

After-Sales Service

  • 24-hour technical support response
  • One-year free warranty coverage
  • Lifetime technical service support
  • Professional installation and training service
  • Spare parts availability guarantee

Optional Accessories

Available Upgrades

  • Different bending R radius components
  • Specialized fixtures for various wire diameters
  • Data acquisition software package
  • Mobile workstation

Note: Equipment appearance subject to actual delivered product

Contact ITM-LAB for detailed technical specifications and quotation