Compound Salt Spray Test Chamber YWX/T Series

Compound Salt Spray Test Chamber YWX/T Series

Compound Salt Spray Test Chamber YWX/T Series

The Compound Salt Spray Test Chamber is a device that simulates the dispersion system composed of tiny salt droplets in the atmosphere. It is widely used in salt spray corrosion tests for electronics, electrical engineering, automobiles, motorcycles, hardware, plastics, FPC soft boards, electroplating products, etc. It can meet the requirements for neutral salt spray and acid salt spray tests and is a very cost-effective product in the salt spray corrosion test chamber series.



Test standard

ASTM B117 Standard Practice for Operating Salt Spray (Fog) Apparatus

ASTM G85 Modified Salt Spray (Fog) Testing

ISO 9227 Corrosion tests in artificial atmospheres — Salt spray tests

ISO 7253 Paints and varnishes — Determination of resistance to neutral salt spray (fog)

JIS Z 2371 Methods of Salt Spray Testing

IEC 60068-2-11 Environmental testing – Part 2-11: Tests – Test Ka: Salt mist

DIN 50021 Corrosion testing; salt spray testing


Specification

Volume

According to customer requirements

Inner chamber size

According to volume

External chamber size

According to volume

Weight

According to volume

Temperature and humidity system

Temp. and humid. range

Temp. range: 10 ~80 (Adjustable), Humid. range: 20~100%R.H (as shown)

Temperature resolution

0.01

Humidity resolution

0.1% RH

Temperature deviation

1.0 

Humidity deviation

2% RH

Temperature uniformity

2

Humidity uniformity

3%R.H

Temperature fluctuation

0.5

Humidity fluctuation

2%R.H

Heating rate

RT→+85℃≤60 min RT→+0℃≤30 min

Salt spray (35℃)→ Dry (60℃.20 ~30%RH) ≤30 min

Dry (60℃,20~30%RH)→ Wet (50℃,95±5%RH) ≤15 min

Wet (50℃,95%±5%RH) →Salt spray (35℃) ≤ 30 min(spray after switching)

Test condition

This machine conforms to the salt dry and wet composite test method: salt spray test → hot air forced drying test → wetting test

(A) Salt spray test

(1) Neutral and acidic salt spray test:NSSAASS

Laboratory temperature: 35℃ ±1℃

Saturated barrel temp: 47℃±1℃

(2) Copper accelerated salt spray test:(CASS)

Laboratory temperature: 47℃±1℃

Saturated barrel temp: 63℃±1℃

(3) Sedimentation: 13ml (ml/ 80cm2/h) (16-hour average)

(4) Spray pressure1.0 kg/cm 2 ± 0.5 kg/cm 2

(5) Brine concentration5% or Concentration 5% plus 0.26 g copper chlorideCuCl2 2H2O

(6) PH: Neutral test: 6.57.2 , acid test: 3.03.3

(7) Installation angle of the test sample: 15°30°

(B) Hot air dry test

(1) Temperature: 60℃ ±2℃

(2) Humidity: RH≦30%

(C) Humidity test

(1) Temperature:23℃±2℃ Humidity:50%±5%

(2) Temperature:40℃±2℃ Humidity:93%±3%

(3) Temperature:50℃±2℃ Humidity:RH≧98%

 

Chamber structure

Inner material

PP polypropylene board, 10mm thick, temperature resistance of about 100

Outer material

PP polypropylene board, 10mm thick, temperature resistance of about 100

Sealed cover

material

PP polypropylene board, 10mm thick, one-button automatic opening, equipped with a transparent observation window, combined with a defogger, convenient for clear observation of the test during the test

Drug refill bottle

PP polypropylene board, hidden attached water level gauge, the brine required for the test is prepared and filled from the reagent inlet, and the solution is transported to the internal brine tank of the laboratory through a pipeline without opening the cover

Humidification water replenishment tank

PP polypropylene board, external humidification water tank, hidden attached water level gauge, water inlet Installing a water purifier can effectively filter impurities in the water

Saturated barrel

PP pipe is used, which has the best insulation effect and corrosion resistance. The compressed air passes through the air saturation generator, and the air and distilled water are fully exchanged and filtered to make the air reach a saturated steam state, and moist and clean compressed air is obtained. By adjusting the temperature of the air saturation generator, the temperature balance is ensured, with manual and automatic water replenishment functions

Harmonizing room

The inner and outer boxes use titanium metal blending chambers, which are anti-corrosive, heat-resistant and have a long service life

Harmonizing chamber insulation material

Polyurethane hard foam insulation layer

Base

Channel steel painted with plastic PP package and movable casters

Air duct

The specially designed sealed damper device can automatically switch to salt spray or temperature and humidity test

Sample racks

1. The dividing frame is placed on the inner wall of the PVC polyethylene triangular groove box, and the angle of the test product can be adjusted arbitrarily. The fogging and fogging are completely consistent on all four sides, and a large number of test pieces can be placed.

2. A PVC plate punching sample placement platform is set at the bottom of the test box. The uniform openings on the surface of the platform quickly discharge the spray liquid, and large samples can be placed on the table for testing.

Air circulation system

Built-in air room and stainless steel circulation fan, through the damper and diffuser, the wind is blown out of the evenly distributed air duct, distributing the adjusted temperature and humidity in the adjustment room to the test space, thus achieving the purpose of evenly controlling the temperature and humidity

Control panel

LCD touch programmable controller, pressure barrel temperature controller,

laboratory over-temperature protector, power indicator light, spray indicator light, operation indicator light

manual spray switch, manual defog switch, main power switch, RS-232 communication interface

Blending room

Humidifier, dehumidifier, heater, circulating fan, drainage device, water supply device, water level controller, over-temperature protector, humidification tube anti-dry burning device, circulating air duct, damper

Power distribution control cabinet

Main power circuit breaker, controller, distribution board, cooling fan, over-temperature protector

Heating system

Blending room: Ni-Luo alloy heater, circulating fan for strong air circulation, P.I.D controls the heating amount to achieve temperature balance

Test room: Titanium alloy heating tube, direct air heating method, P.I.D controls the heating amount to achieve temperature balance

Pressure barrel: Titanium alloy heating tube, water heating method, compressed air enters hot water and overflows in the form of bubbles, P.I.D controls the heating amount to achieve constant temperature and pure spray gas.

Humidification and dehumidification system

Using water vapor humidification, the compressor starts dehumidification, and P.I.D controls the humidification amount to achieve the required humidity

Water supply

Automatic/manual dual water supply mode, automatic water inlet and a water purifier as standard

water required: Secondary water quality: solid impurities content in water is less than 1mg/L

Air supply

Air compression: optional

Spray pressure regulation: The spray pressure is 0.07-0.17Mpa, which can be adjusted in two stages. The first stage is to adjust the compressed air to 0.2-0.3MPa; the second stage is to adjust the spray pressure to 0.07-0.17Mpa so that the spray pressure sprayed from the nozzle is within the specified range.

Spray and demisting system

Spray control

Manual spraying or automatic spraying can be performed according to the program

Demisting control

Manual defogger can be performed or automatic defogger can be performed according to the program

Spraying principle

Bernault principle is used to absorb salt water and then atomize it. The atomization degree is uniform, and there is no blocking crystallization phenomenon, which can ensure the standard of continuous testing

Nozzle

Made of special glass nozzle, the spray volume and spray angle can be adjusted

Demisting method

Compressed air is used to fill the room and then discharge the indoor fog to quickly defog

Circulation working method

The working mode adopts dry and wet, salt spray separate control mode. When the machine is conducting salt spray test, the dry and wet control box will automatically close. When dry and wet experiments are required, the damper is switched to the dry and wet control box, and the salt spray test is automatically stopped at the same time. Intelligent TS time signal control can control periodic spray or continuous spray to achieve automatic operation of dry, wet heat, and salt spray cycles

 

Electrical control system

Controller 

LCD touch screen controller

Separately control temperature and humidity

Screen display

Direct display of temperature and humidity setting (SV) and actual (PV) values

Can display execution program number, segment, remaining time and number of cycles, operation time display

Program editing and graphic curve display, execution program curve display

With separate program editing screen, 4 segments of temperature and humidity, time can be entered on each page

Fixed point or program action status display

Screen backlight adjustment, backlight time can be set

Screen display protection function can be set to time or manually shut down

Language conversion can switch between Chinese and English

5.7-inch true color display screen

Program capacity

Available program quantity: Maximum 120 groups

One program can be composed of 1~99 segments

Usable memory capacity: 1400 segments

Repeatable commands: Each command can be executed up to 999 times

Programs can be linked for use

Three time signals TS1~TS3

Program time can be set from 1 minute to 999 hours per segment

Control function

With editing, clearing, inserting and other functions

With 2 sets of time signal output control (can control the ON/OFF action of the object to be tested)

With 9 sets of PID parameter settings

With jump and hold functions during program execution

With power-off program memory, automatic start and continuous program execution after power-on

Program copy, COPY, connection function, editing of experiment titles and other program editing functions

Data collection, export, viewing graphics functions

PID automatic calculation and FUZZY control

With date and time adjustment functions

RS-232 interface

Can display curves, data collection, can be used as a monitoring and remote control system

Storage function

2G internal memory card, no need to connect to a computer recorder, can directly record test data, can print test data and curves through a computer, easy to use

Standby function

With standby power saving function, can standby to view pictures

Setting range

Adjust according to the temperature working range of the equipment (upper limit +5, lower limit -5)

Display resolution

0.01; time: 0.1min; humidity 0.1%R.H

Input

Platinum resistor