Wire Bending Tester RS-8116-6B

Wire Bending Tester RS-8116-6B

Wire Bending Tester RS-8116-6B
  • 6 Independent Test Stations: Each powered by a Panasonic® AC servo motor, ensuring high precision, low noise, and long-lasting performance.
  • Advanced Control: Features an OMRON® color touchscreen and Mitsubishi® PLC for easy setup and operation, supporting both English and Chinese interfaces.
  • Conductor Testing: Capable of monitoring up to 4 cores simultaneously, with adjustable conductor testing options and automatic stop and alarm upon signal break detection (within 1ms).
  • Customizable Testing Parameters: Adjustable test angles, speeds, counts, and dwell time through the touchscreen interface.
  • Durable Components: Uses high-quality components such as Shimpo® planetary reducers for precise movement and reliability.

RS-8116-6B Bending Tester
Model: RS-8116-6B

Typical Applications:
The RS-8116-6B Bending Tester is designed for durability testing of cables such as headphone wires, USB cables, multi-core cables, communication cables, flat cables, and signal cables. The test method involves a motor-driven, vertically installed system that rotates the cable back and forth while one end is clamped in a motorized fixture and the other is weighted with a load. The purpose is to assess the continuity of the wire after a specified number of bends.

Key Features:

  • Six Independent Stations: Each station is driven by a Panasonic® AC servo motor, providing accurate positioning with low noise for long-term use. The rotation angle is within ±0.10° of precision.
  • High Precision Gearing: Equipped with Shimpo® planetary gear reducers at each station, ensuring smooth and precise movement.
  • User-Friendly Control System: The OMRON® color touchscreen and Panasonic® PLC allow for easy program input and monitoring, with interfaces in both English and Chinese.
  • Flexible Testing Conditions: The testing parameters, including test angle, speed, number of cycles, and dwell time, can be easily set via the touchscreen.
  • Conductor Monitoring: The machine supports conductor testing of up to 4 cores simultaneously (customizable upon request). It features an automatic stop function if a momentary break (within 1ms) is detected during testing, with a signal monitoring system (24VDC/6mA).
  • Data Export Function: Capable of exporting test data for analysis and record-keeping.

Performance Specifications:

Item Specification
Model RS-8116-6B
Control System OMRON® Touchscreen + MITSUBISHI® PLC, independent operation per station
Conductor Testing 0 to 15 cores, customizable circuit break detection
Drive 6 Panasonic® AC Servo Motors
Gear Reduction 6 Shimpo® Planetary Reducers
Test Speed 1-60 rpm ± 0.5 rpm
Test Angle & Fixture Requirements 0° to ±180°, with optional fixtures for conical, 45° twist, or 180° bending tests
Minimum Display Angle 0.10°
Cable Length for Testing 75 mm
Test Cycle Range 1 to 9,999,999 cycles
Dwell Time 0 to 99.9 sec
Weights 6 x 500g and 6 x 1000g
Dimensions W1820 x D820 x H1620 mm
Weight Approximately 450 kg
Power Supply AC220V 50Hz 5A

Conclusion:
The RS-8116-6B Bending Tester provides a high-precision solution for testing the durability and reliability of various types of cables, making it an essential tool for manufacturers and quality assurance teams in the electronics and communications industries. With its robust features, user-friendly interface, and flexible test configurations, it ensures reliable testing performance and efficient operation.