Battery extrusion & needling testing machine RS-8000A2

Battery extrusion & needling testing machine RS-8000A2

Battery extrusion & needling testing machine RS-8000A2
  • Model: RS-8000A2
  • Application: Designed for battery and battery module crush & puncture tests, simulating localized thermal runaway or internal short circuits.
  • Real-time Data Collection: Monitors pressure, displacement, puncture force, surface temperature, and voltage curve.
  • Customizable Testing: Adjustable compression and puncture speeds with various fixture options.
  • Safety: Ensures operator safety and prevents damage to the testing environment during potential fire or explosion.
  • Compliance: Meets global standards, including GB/T, UL, IEC, and UN38.3

Overview

The RS-8000A2 Battery Crush & Puncture Testing Machine is specifically designed for testing the safety and reliability of battery cells and modules. It simulates scenarios where batteries experience extreme external forces during transportation, storage, or usage. With advanced safety measures and precision control, the RS-8000A2 ensures accurate and secure testing environments.

Key Features

  • High-Precision Testing: Supports up to 50kN capacity with ±0.5%FS accuracy.
  • Adjustable Test Speed: Continuous speed control for both puncture (0.0180mm/s) and compression (0.0130mm/s).
  • Comprehensive Data Collection: Real-time monitoring of force, displacement, voltage, and temperature changes.
  • Versatile Fixtures: Includes circular, rectangular, spherical, and R-shaped compression heads, all made from durable 304# stainless steel.
  • Enhanced Safety: Features emergency stop response within 100ms, overload protection, and mechanical limits.

Applications

  • Ideal for testing power lithium-ion batteries during transportation, storage, and use.
  • Simulates extreme conditions to assess safety under crush or puncture forces.
  • Suitable for meeting various global safety standards, including GB/T 31485-2015 and UL 1642-2012.

Technical Specifications

Parameter Value
Model RS-8000A2
Test Capacity 10kN, 20kN, 50kN (optional)
Equipment Accuracy 0.5 grade
Force Range 0.1~100% (capacity)
Force Accuracy ≤±0.5%FS
Displacement Range 0~350mm
Displacement Resolution 0.001mm
Displacement Accuracy ≤±0.5%
Puncture Test Speed 0.01~80mm/s (adjustable)
Compression Test Speed 0.01~30mm/s (adjustable)
Voltage Channels 3 channels; Range: 0~10V; Accuracy: ≤±0.069%
Temperature Channels 10 channels; Range: 0~1000℃; Accuracy: ±2℃
Data Collection Frequency 1000Hz
Emergency Stop Response 100ms
Power Supply AC220V 50Hz

Compliance Standards

The RS-8000A2 meets numerous international standards for battery safety testing, including:

  • GB/T 31485-2015: Safety requirements for electric vehicle batteries.
  • UL 1642-2005: Lithium battery mechanical test standards.
  • UN38.3-2012: Transportation safety recommendations for batteries.
  • IEC62133-2012: Safety requirements for rechargeable batteries.